Customized mass production equipment

Large-scale customized pipeline emulsifier equipment - core solution for industrial-grade mass production

Leveraging the technological expertise accumulated in small-scale pipeline emulsifiers, Yantai Huaxin Synthetic Biology has specifically developed industrial-scale customized equipment. This breakthrough overcomes the limitations of miniaturized small-scale equipment, focusing on the mass production needs in the fields of medicine, cosmetics, and chemical products. With its large capacity, high stability, and strong customization capabilities, it achieves a seamless transition from laboratory research and development to industrial production.

The core performance of the equipment precisely matches mass production scenarios: the capacity of the dispersed phase storage tank is ≥20L, and the capacity of the continuous phase storage tank is ≥50L, meeting the demand for processing large batches of raw materials; the output per batch is ≥10L/h, which is a hundred times higher than that of small-scale test equipment (with a maximum capacity of 200ml for the dispersed phase storage tank), and can accommodate daily emulsification production plans of hundreds of kilograms. At the same time, it retains the advantages of small-scale test equipment, such as precise control of fine pores and adaptability to multiple emulsification types (O/W, W/O/W, etc.), ensuring uniformity of emulsified particles and product stability in industrial production, and avoiding performance deviations between mass production and small-scale testing.

For the special needs of industrial production, the equipment supports sterile, GMP-grade customized upgrades: the sterile model adopts food-grade/pharmaceutical-grade materials with polishing treatment, suitable for the production of sterile preparations such as vaccines and anticancer drugs; the explosion-proof model is equipped with an explosion-proof motor and a safety pressure relief device, meeting the operational standards for flammable and explosive environments in the chemical products field (such as resin and peroxide systems), and complying with safety production regulations in various industries.

In application scenarios, the equipment deeply fits the pain points of mass production: in the cosmetics field, it can achieve batch preparation of biodegradable polymer emulsification systems, ensuring uniform texture of products such as face cream and essence; in the pharmaceutical field, it can stably encapsulate active ingredients of anticancer drugs, with high encapsulation efficiency to meet the production needs of large batches of preparations; in the chemical products field, it is suitable for continuous emulsification of systems such as potassium salt aqueous solution-lamp oil and resin-peroxide, greatly improving the efficiency of industrial production lines.

We provide a one-stop service encompassing equipment design, installation, and commissioning, as well as after-sales maintenance. We can adjust equipment dimensions according to the layout of the enterprise's production line, and offer remote monitoring and fault warning functions to ensure efficient, stable, and safe industrial-grade emulsification production. This helps enterprises reduce costs, improve efficiency, and seize market opportunities in mass production.